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Case Analysis - Holes In The Slag Discharge Position Of Zinc Castings

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1.Casting Information:

Product Name E-cigarette Parts
Product Request No Defects On The Surface
Product Process Die casting machine tonnage 160T
Nozzle Caliber 13 MM
Choose Material 3#Zinc alloy
Whether To Use Regrind Yes

2. Product issues

There is a hole defect in the slag discharge position

3. Product Picture

figure-1-front-view
Figure-2-Reverse-top-view
Figure-4-Defect-location
Figure-3-Side-view1
Figure-3-Side-view2
figure-3-side-view3

4.product analysis

Unreasonable classification of slag discharge results in difficulty in slag discharge and exhaust.

5.Improvement measures

The following is for reference:

1. In the original plan, the input materials are all OK, and the slag discharge is a major flaw, so it is normal for the slag discharge to have holes and defects.

2. Adjustments to the original plan:

Do not seal off the original slag discharge, increase or increase the slag discharge of the sliders on both sides

cancel-lock
increase-or-increase

At present, the parting of the mold structure cannot be moved to the movable mold, and the parting of the mold reopening must be staggered with the feed.

6.tips

About slagging:

In this case, it looks like a typing problem, but it is actually a problem with the position of the slag discharge and exhaust.

There is a principle for the slag discharge position:

As far as possible at the end of the filling

If it is opened during the filling process, it is easy to seal the exhaust in advance, and it is easy to interfere with the normal filling.

This case is a typical example of opening errors.


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