The Precautions For Ferritic Stainless Steel Continuous Casting
Compared with austenitic stainless steel, ferritic stainless steel has a higher yield strength. Under the same working conditions, materials with smaller cross-sections can be used to save costs; in addition, ferritic stainless steel does not contain Ni (special ones contain only a small amount) ), the cost is relatively low. Therefore, the production and application of ferritic stainless steel has attracted people's attention.
The continuous casting process of ferritic stainless steel is relatively special. Unreasonable control is prone to problems such as surface cracks, bulging, internal cracks caused by bulging, center segregation, and low equiaxed crystal rate. Pay attention to the above points in production:
1. Big bag
Because there are more high-melting substances (Cr2O3, Al2O3, etc.) in the ferritic stainless steel molten steel, the viscosity of the molten steel is higher, which reduces the castability of the molten steel, and the nozzle is prone to nodules and freezes to death.
Therefore, it should have an independent ladle capping function to reduce the temperature drop of the molten steel during the casting process, and at the same time oxygen blowing is required to ensure the continuity of the casting.
2. Tundish
There are many high-melting substances in stainless steel, and the viscosity of molten steel is high. After molten steel is injected into the tundish, it is easy to form turbulence and slag entrapment.
In the design of the tundish, the tundish of the large-capacity deep molten pool should be adopted and the flow control device (slag retaining wall, slag dam, etc.) should be added to extend the residence time of the molten steel in the tundish and ensure that the inclusions in the molten steel are Mold powder absorption and assimilation. In addition, when changing the large package, the liquid level of the tundish steel cannot be lowered too much to prevent the vortex and slag.
3. Crystallizer
The mold from the ferritic stainless steel casting billet is easily affected by the hydrostatic pressure of the molten steel, and its width and thickness become larger or cause bulging defects. Therefore, the mold width adjustment device must use a servo-hydraulic remote adjustment that can flexibly adjust the opening and taper. The wide-adjustment cone crystallizer has on-line thermal adjustment and closed-loop self-locking to ensure that the taper is stable at ±0.2 mm, so as to adapt to the adjustment of taper and opening at different pouring temperatures.
4. Liquid level control flow
The liquid level of the mold adopts an electric cylinder to control the opening and closing mechanism of the tundish stopper rod to prevent uneven inflow of mold slag and avoid surface defects such as cracks and slag streaks.
5. Hydraulic vibration technology
Ferritic stainless steel has low high-temperature strength and high viscosity of molten steel. The low-amplitude, high-frequency vibration mode can solve the defects such as surface micro-cracks and deep vibration marks.
6. Second cold
Ferritic stainless steel is not sensitive to high-temperature thermal cracking, so the specific water content of ferritic stainless steel is higher than that of martensitic and austenitic stainless steels, that is, specific water content of ferrite> specific water volume of austenite> specific water volume of martensite .
Please keep the source and address of this article for reprinting:The Precautions For Ferritic Stainless Steel Continuous Casting
Minghe Die Casting Company are dedicated to manufacture and provide quality and high performance Casting Parts(metal die casting parts range mainly include Thin-Wall Die Casting,Hot Chamber Die Casting,Cold Chamber Die Casting),Round Service(Die Casting Service,Cnc Machining,Mold Making,Surface Treatment).Any custom Aluminum die casting, magnesium or Zamak/zinc die casting and other castings requirements are welcome to contact us.
Under the control of ISO9001 and TS 16949,All processes are carried out through hundreds of advanced die casting machines, 5-axis machines, and other facilities, ranging from blasters to Ultra Sonic washing machines.Minghe not only has advanced equipment but also have professional team of experienced engineers,operators and inspectors to make the customer’s design come true.
Contract manufacturer of die castings. Capabilities include cold chamber aluminum die casting parts from 0.15 lbs. to 6 lbs., quick change set up, and machining. Value-added services include polishing, vibrating, deburring, shot blasting, painting, plating, coating, assembly, and tooling. Materials worked with include alloys such as 360, 380, 383, and 413.
Zinc die casting design assistance/concurrent engineering services. Custom manufacturer of precision zinc die castings. Miniature castings, high pressure die castings, multi-slide mold castings, conventional mold castings, unit die and independent die castings and cavity sealed castings can be manufactured. Castings can be manufactured in lengths and widths up to 24 in. in +/-0.0005 in. tolerance.
ISO 9001: 2015 certified manufacturer of die cast magnesium, Capabilities include high-pressure magnesium die casting up to 200 ton hot chamber & 3000 ton cold chamber, tooling design, polishing, molding, machining, powder & liquid painting, full QA with CMM capabilities, assembly, packaging & delivery.
ITAF16949 certified. Additional Casting Service Include investment casting,sand casting,Gravity Casting, Lost Foam Casting,Centrifugal Casting,Vacuum Casting,Permanent Mold Casting,.Capabilities include EDI, engineering assistance, solid modeling and secondary processing.
Casting Industries Parts Case Studies for: Cars, Bikes, Aircraft, Musical instruments, Watercraft, Optical devices, Sensors, Models, Electronic devices, Enclosures, Clocks, Machinery, Engines, Furniture, Jewelry, Jigs, Telecom, Lighting, Medical devices, Photographic devices, Robots, Sculptures, Sound equipment, Sporting equipment, Tooling, Toys and more.
What Can we help you do next?
∇ Go To Homepage For Die Casting China
→Casting Parts-Find out what we have done.
→Ralated Tips About Die Casting Services
By Minghe Die Casting Manufacturer |Categories: Helpful Articles |Material Tags: Aluminum Casting, Zinc Casting, Magnesium Casting, Titanium Casting, Stainless Steel Casting, Brass Casting,Bronze Casting,Casting Video,Company History,Aluminum Die Casting |Comments Off