Three Levels-Smart Workshop-Smart Factory-Smart Manufacturing

Smart workshop, smart factory, smart manufacturing, three levels, each is different.

Among them, smart workshops and smart factories belong to the level of technology, and smart manufacturing belongs to the level of Tao. The technique is endless, and the way is also endless; the way is endless, the technique can be infinite, but it is difficult to make a qualitative breakthrough. The Tao is not exhausted, and the technique is endless. If it continues, there will be a qualitative breakthrough in the end.

1. Smart workshop

Focus on improving the overall level of product production. Focus on the improvement of production management capabilities, product quality, customer demand-oriented timely delivery capabilities, product inspection equipment capabilities, safety production capabilities, production equipment capabilities, workshop information construction, workshop logistics capabilities, workshop energy management Improve ability, start with other aspects;

Through the network and software management system, the CNC automation equipment (including production equipment, testing equipment, transportation equipment, robots and other equipment) can be interconnected to achieve the perception state (customer needs, production conditions, raw materials, personnel, equipment, production technology, environment) Safety and other information), real-time data analysis, so as to realize automatic decision-making and precise execution of orders in the workshop of lean management realm of self-organized production.

2. Smart factory

Focusing on the improvement of the overall level of factory operation management, focusing on product and industry life cycle research, the lean management of the entire supply chain from the customer to its own factory and upstream suppliers is realized through automation and informatization, from satisfaction to excavation, and even Exploit and lead the improvement of sales and market management capabilities from the beginning of customer demand; improve environmental, safety, and health management; improve product research and development;

Improve the production level of the entire factory, improve the internal and external logistics management level, improve the after-sales service management level, improve the energy (electricity, water, gas) utilization management level, etc., start with automation and informatization to achieve lean factory construction and complete factory big data The system is established and developed, and the lean management of the entire supply chain from the customer to its own factory and upstream suppliers is realized through automation and informatization. This is a smart factory.

3. Intelligent manufacturing

Focusing on improving national competitiveness, focusing on the improvement of the industry-level management level of the entire manufacturing industry in global industries and fields and corresponding agricultural, service industries and other national economic components, combining smart factories, smart services, and big data systems (including hardware and software) Build) several aspects to achieve lean management ideology and culture, so as to ensure the sustainable operation of the manufacturing industry, the country's economic development and long-term stability, this is a "smart" manufacturing industry.

For example, the phenomenon of overcapacity caused by repeated construction in the past, the phenomenon of introducing backward technology, the phenomenon of losing the market without learning the technology of the market for technology, the phenomenon of self-branding being blocked by foreign brands after low-cost acquisitions. ....., etc. stupid behavior, after intelligent manufacturing, will not appear.

From the current situation, an example is as follows:

The construction of intelligent workshops is like improving the individual combat capability of every soldier. Every bullet destroys an enemy, every cannonball destroys a group of enemies, and every missile destroys a bunch of enemies, the gun is accurate, and the gun is in the middle.

The construction of smart factories is like improving the ability of troops to coordinate operations. Large and small enterprises in various fields and types are like military squads, platoons, companies, battalions, regiments, brigades, divisions, army, and navy, army, air force, and space forces (space forces). They need to improve the offensive and defensive integration of sea, land, air and space. Coordinated operations global strike capability.

Intelligent manufacturing is to improve the overall capabilities of the country's military power. Knowing who to fight for-having a soul; knowing how to win-having a mind; achieving zero casualties-good kung fu; realizing a warrior without fighting, turning an enemy into a friend-great wisdom.

China is the only country in the world that has all the industrial categories in the United Nations Industrial Classification, with 39 major industrial categories, 191 medium categories, and 525 sub-categories, thus forming an unparalleled industrial system with complete industries. Intelligent manufacturing is to inject the soul and wisdom of lean management ideology and culture into the head of this industrial giant. Otherwise, it is a brain with all kinds of software, a nervous system of all kinds of sensors and information technology. All kinds of automated bones and muscles, although smart and strong, do not have great wisdom.

Industry 4.0 is a national strategy tailor-made for Germany. The German definition is like this. Smart factories focus on product manufacturing, similar to China’s smart workshops; smart manufacturing focuses on operations, similar to China’s smart factories; because of their country’s industry There are not so many systems. Compared with China, it is like a small factory that can eat fresh food with one trick; China is different. It is like a comprehensive group company, even if there are dozens of fresh tricks, it may not be able to get a full stomach. , We will not reveal the ugly one by one of these obvious.

The United States, Japan, and other countries also have different political systems, economic conditions, and technological capabilities from China. Therefore, they cannot be rigidly moved to China. Theirs can only be used as a reference and cannot be fully imitated. China must establish its own intelligent manufacturing strategy based on its own foundation and characteristics.

Judging from the current situation, it should be thought of in operation.

For the smart workshop, the government supports the big policy and invests in the money (30%-50%) to help. As the starting motor and catalyst, the engine spins and the actual reaction depends on the company's own ability, unsupervised or controlled, winning Slightly eliminate, as long as the result, the field is running.

Smart factory construction, watching while doing it, the government supports big policies, invests a lot of money (50%-80%) to strengthen the courage, improve the viability of the enterprise, in case of failure, it will not die, in case of disability, it will not be used for corporate supervision. Control and encourage running.

The construction of intelligent manufacturing directly lays the foundation, the government supports major policies, and the infrastructure is invested heavily (100%).

Completely move away from the three mountains of education, medical care, and housing. Fully liberalize the household registration system, the city access system, where you love to go, you can live by the government, and you can live by yourself. Improve the remuneration and status of teachers, especially those of kindergarten, elementary school, middle school teachers and university basic subjects and research majors. Salary guarantees teachers' well-off living standards, devotes themselves to teaching and educating people, so that those who love education can engage in education with peace of mind. Free education system includes food, clothing and housing subsidies. From kindergarten to postdoctoral, orphans can also read postdoctoral, universal education has a free entrance examination system from kindergarten to high school, vocational education begins to differentiate after high school, and higher education adopts a liberal entry and strict exit system. Establish a lifelong learning system, so that people who really love learning can do learning at ease.

For the R&D investment of key products for the establishment of intelligent manufacturing software systems and hardware configuration, directly lay the foundation, the government supports major policies, and the R&D investment is completed with corporate funds. The product R&D process, quality and capital management are strictly monitored to prevent "Hanxin" Incidents or other research and development frauds can be classified as crimes in the civil law.

Intelligent manufacturing has a long way to go, and the government has a long-term vision to cultivate talent foundation and technical foundation, and walk steadily.

While striving to realize the smart workshop, the smart factory has also begun to steadily advance, and the foundation for smart manufacturing has also begun to lay down. In this way, the country’s overall strategy will go on one step at a time, and the future China will surely stand proudly in the world. At the forefront, the Communists who lead China will always be supported and loved by the people.

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By Minghe Die Casting Manufacturer |Categories: Helpful Articles |Material Tags: Aluminum Casting, Zinc Casting, Magnesium Casting, Titanium Casting, Stainless Steel Casting, Brass Casting,Bronze Casting,Casting Video,Company History,Aluminum Die Casting |Comments Off