Tooling Machining Process And Matters Needing Attention
1. Processing process arrangement
- The bottom surface is processed, and the processing volume is guaranteed;
- Casting rough reference alignment, 2D and 3D surface allowance inspection;
- 2D, 3D profile rough machining, non-installation non-working plane machining (including safety platform surface, buffer mounting surface, pressure plate plane, side reference surface);
- Before semi-finishing, the side reference plane should be aligned to ensure accuracy;
- Semi-finished 2D and 3D surface, finishing all kinds of installation working surfaces (including limit block installation surface and contact surface, insert installation surface and backside, punch installation surface, waste cutter installation surface and backside , Spring mounting surface and contact surface, various stroke limit working surfaces, inclined wedge mounting surface and backside), semi-finishing various guiding surfaces and guiding holes, leaving a margin for finishing process reference holes and height reference surfaces, and recording data;
- Inspection and review of processing accuracy;
- Fitter inlay process;
- Before finishing, align the datum surface of the process datum hole and check the insert margin;
- Finishing profile 2D, 3D, side punching profile and hole position, finishing process reference hole and height reference, finishing guide surface and guide hole;
- Inspect and review the machining accuracy.
Matters Needing Attention
- The process preparation is concise and detailed, and the processing content is expressed as numerically as possible;
- The key and difficult points of processing, the craftsmanship should be specially emphasized;
- It is necessary to combine processing locations, and the process is clearly expressed;
- When the insert needs to be processed separately, pay attention to the process requirements of the processing accuracy;
- After the combined processing, the insert parts that need to be processed separately, the process is installed in the combined processing and the benchmark requirements for separate processing;
- Springs are the most easily damaged in mold processing, so choose mold springs with long fatigue life.
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Contract manufacturer of die castings. Capabilities include cold chamber aluminum die casting parts from 0.15 lbs. to 6 lbs., quick change set up, and machining. Value-added services include polishing, vibrating, deburring, shot blasting, painting, plating, coating, assembly, and tooling. Materials worked with include alloys such as 360, 380, 383, and 413.
Zinc die casting design assistance/concurrent engineering services. Custom manufacturer of precision zinc die castings. Miniature castings, high pressure die castings, multi-slide mold castings, conventional mold castings, unit die and independent die castings and cavity sealed castings can be manufactured. Castings can be manufactured in lengths and widths up to 24 in. in +/-0.0005 in. tolerance.
ISO 9001: 2015 certified manufacturer of die cast magnesium, Capabilities include high-pressure magnesium die casting up to 200 ton hot chamber & 3000 ton cold chamber, tooling design, polishing, molding, machining, powder & liquid painting, full QA with CMM capabilities, assembly, packaging & delivery.
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By Minghe Die Casting Manufacturer |Categories: Helpful Articles |Material Tags: Aluminum Casting, Zinc Casting, Magnesium Casting, Titanium Casting, Stainless Steel Casting, Brass Casting,Bronze Casting,Casting Video,Company History,Aluminum Die Casting |Comments Off